BMW has partnered with Figure AI to create Figure 03, the next-generation humanoid robot with advanced hands and tactile sensors for iFACTORY. The BMW Group is advancing the integration of artificial intelligence and digitalization in its industrial processes through “Physical AI.” This technology connects digital algorithms to real machines and robots, enabling intelligent systems like humanoid robots to become increasingly present in production flows.
In Spartanburg, South Carolina, BMW is introducing Figure 03, the successor to the Figure 02 humanoid robot. The transition to humanoid robotics at BMW stems from the successful use of Figure 02 in the Spartanburg body shop, where it supported the production of over 30,000 BMW X3 vehicles for ten months by handling sheet metal component insertion for welding operations. Tests demonstrated that humanoids can operate safely in real production settings.
The utilization of these systems aligns with BMW’s strategy to enhance automation through “Physical AI” as a valuable complement to existing processes. The potential lies in tackling monotonous, physically demanding, or safety-critical tasks to protect employees and optimize the work environment. Figure 03 incorporates targeted upgrades such as soft components for enhanced safety, wireless charging for reduced downtime, audio functions for direct vocal communication, and advanced hands with tactile sensors and integrated cameras for improved dexterity and precision.
Figure 03 will be deployed in logistics at Spartanburg, where it will sort loose parts from incoming large containers into a sequencing cart, which will then be transferred to a collection point. An automated tugger train or Smart Transport Robot will move the components to the assembly line, making them available to workers following a “just in sequence” logic. This integration is part of the digital transformation of Pavilion 52, the area dedicated to assembling the BMW X3 and the future electric version BMW iX5.
The Pavilion has been updated following the “BMW iFACTORY” approach, incorporating digital applications into daily operations. Processes are optimized through 3D virtual simulations before components reach the line to prevent errors. The “BMW Virtual Factory” maps industrial complexity, supports employees by simulating human movements, refines manual procedures, and enhances ergonomics. Artificial intelligence also oversees quality control through the AIQX system, conducting real-time visual and acoustic inspections using cameras and sensors along the line.
By standardizing the AIQX across the group, BMW may extend it to the supplier network, enabling workers to receive instant feedback on their smart devices. The transformation at Spartanburg reflects BMW’s commitment to innovation and efficiency through the integration of humanoid robots and cutting-edge technologies in their production processes.
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